Operation Grapple - 1957

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Operation Grapple was conducted at Christmas and Malden Islands in the spring of 1957. The purpose of Operation Grapple was to test four prototype nuclear weapons, each on the order of one megaton. Even before the final designs of the tests devices was settled, detailed preparations for Grapple began in the autumn of 1955. Since it was originally planned to test a wide variety of nuclear devices in the pacific, Grapple was arranged to accommodate that contingency.

The development of the test devices and preparation of the test site at Christmas Island went on simultaneously. Four weapon designs were added to the Grapple itinerary:

1.Green Bamboo: a single spherical device with a thermonuclear component.
3.Orange Herald: a megaton range boosted fission device
2.Green Granite: a cylindrical device employing a radiation implosion stage.
4.A special version of the Mosaic G2 device, which was to be tested in Australia in 1956. A uranium tamper, instead of a lead one, was to be used in the Grapple trial.

The radiation implosion stage implemented on the Green Granite device was discussed at Aldermaston at least as far back as January 1955. It was hoped that all weapons would be ready for firing by July 1, 1957.

Image source: BCWSW
Christmas Island

Due to Britain's limited experience with nuclear weapons, the success of the designs was far from certain. It was anticipated, by Penney as well as others, that these experimental thermonuclear devices may only produce yields of 200-300 kilotons. This would indicate to the world that Britain had not yet achieved a position to produce and use the hydrogen bomb.

An operation order based on success was implemented for the nuclear shot timetable. If Green Bamboo, the spherical thermonuclear device, failed to achieve a megaton yield, then a 'special assembly' (Orange Herald (Large))device would be fired. If Green Bamboo was successful, then Orange Herald (Small), an experimental ballistic missile warhead, would be fire and not the 'special assembly'. Green Bamboo and Orange Herald used large amount of fissile material. The experimental double bomb, Green Granite, was hoped to reach a megaton yield using much less fissile material then used in the Green Bamboo and Orange Herald devices.

Safety was a major priority for the Grapple planners. Experience gained in the Australian testing operations would be a major asset for planning safety parameters for the firing of the much larger (it was hoped) thermonuclear devices. Grapple did present a variety of new challenges for the planners. Among them were the variables involved in conducting airdrops of nuclear weapons since all prior nuclear tested conducted by Britain had been tower or surface shots. Particular attention was paid by the Atomic Weapons Trails Executive on the question of bomber safety on take-off. Of primary concern was the event of the bomber's crash on take-off with a nuclear payload and the safety of all personnel on the island. Another concern was if the device failed to detonate at the predetermined height and a surface burst resulted.

Arrays of instruments and cameras were installed at the site which would be aimed directly at the air burst. These instruments would collect data on, among other things, the performance of weapon electronics, measurement of blast pressure, measurements of thermal, gamma and blast effects on the Valiant bomber and high speed photography of the expansion of the initial burst of energy. Radiochemical analysis would be conducted on samples collected by special 'sniffer' aircraft flying through the radioactive mushroom cloud following an explosion.

The program had been revised by January 1956 and it was expected that the test devices would be ready by December 31. Six inert weapons would be needed to test the weapon's telemetry systems and for operational rehearsals. These weapons would contain high explosives instead of nuclear assemblies. 22 bomb casings in total were planned for the trial by the RAF and Aldermaston.

Each weapon would have fixed time, clockwork fuses instead of barometric ones. To conduct an air burst at 8,000 feet would require a drop from an altitude of 45,000 feet. In the event of a clockwork fuse malfunction, safety devices would ensure that a nuclear detonation would not take place and as an added precaution an Impact Sterilising Swith (ISS) was installed on each device to disable the firing circuits on impact with the sea.

Photo courtesy of The Hubbard Collection ; reproduced with permission from Christmas-Island.org
Bombing target on Malden Island

Other safety issues for Grapple was handling and cleaning of the 'sniffer' cloud sampling aircraft and the handling of their radioactive samples. Detailed procedures for Operation Grapple included those for Operation Falcon, the direct non-stop flight of Canberra aircraft to Blackbushe airport near Aldermaston to deliver the fresh cloud samples. Accurate meteorological information was essential in conducting any nuclear test. For this task, Ernest Hicks, an expert of fall-out prediction from Aldermaston's theoretical physics division, would be present at Christmas Island to work with the meteorological staff.

The declared danger zone around the test site for the nuclear shots was constantly revised. Initally a rectangle 150 miles by 20 miles downwind of the burst along with a circle 40 miles in diameter around ground zero was planned. This was later changed on June 19, 1956 to cover an area about 540 to 660 nautical miles. Two months later this area was once again enlarged based on new meteorological information. The patrols of the danger area would be conducted by Shackleton aircraft. Detailed contingency plans were also made during this time on the evacuation of Christmas Island in the event of an accident involving the nuclear device.

The HMS Narvik was assigned to be the technical control ship for the operation. However, the Narvik was involved with the nuclear tests in Australia and it was unknown at the time if she could make the target date, now April 1, 1957, for the Grapple trials. By the end of April, the Green Granite design was approved and frozen for the Grapple trial. After several modifications, the Green Bamboo design was also approved and frozen. Green Bamboo included lithium tritide powder and 700 pounds worth of steel balls to be inserted into the fissile core for safety reasons. These balls would be removed prior to arming.

Operation Mosaic was underway at the time in Australia. Two experimental devices were fired, G1 and G2. G1, detonated on May 16, 1956, had a yield of 15 kilotons. This yield was much lower then predicted and resulted in the test of the G2 device with a uranium tamper. Fired on June 19, 1956, Mosaic had a yield of 98 kilotons. With the testing of the G2 device with a uranium tamper, the G2 test was removed from Operation Grapple.

Two versions of the boosted fission bomb were under development at Aldermaston; Orange Herald (Large) and Orange Herald (Small). The difference in design was the high explosive assemblies, not the boosted fissile cores. These designs were frozen in July.

With the devices modifications and final design approvals, the firing order for Grapple now stood as:

1.Short Granite: the two-stage thermonuclear bomb
2.Green Bamboo: single, spherical, thermonuclear bomb.
3.Orange Herald
4.Green Granite I: a heavy version of Short Granite

If Short Granite resulted in a successful yield, then Green Bamboo would not be fired. Orange Herald would still be fired since both Granite devices were too large for a ballistic missile warhead.

Image source: TVNZ
Personnel observing the shots wear protective clothing and goggles

Finals preparations for both the test devices and test sites reached a hectic pace in the months and weeks leading to the first shot. Major concerns for the Grapple planners included radiation safety standards, danger area finalization, contamination of fish in the surrounding ocean, actions to be taken in the event of an accident, diagnostic measurement for each shot, and over-flying permissions to transport the test devices to Christmas Island.

By December 1956, there were nearly 4,000 men stationed on Christmas Island for Operation Grapple. By January 1957 almost all of the domestic, technical, and operational facilities on the atoll were complete. These final months of preparation included scientific and operational tasks, such as the testing of equipment, setting up instrumention, continuing the special training of the Valiant bomber crew and the establishment of a meteorological station on Christmas Island.

The HMS Narvik, which had received an extensive refit at Portsmouth following Hurricane and Mosaic, sailed for Christmas Island. She would act as the command post and scientific control center for the drops off Malden Island. During her voyage across the Atlantic she developed cracks in her deck plating which were repaired in Jamaica. She then passed through the Panama Channel, with only inches to spare on either side of the ship, since sailing around Cape Horn would take too long.

During April test drops of dummy bombs were conducted. This provided the opportunity for the scientists to calibrate and test their telemetry equipment as well as provide needed practice for the Valiant bomber crews to perfect their bombing accuracy. Accuracy was essential as the instruments were focused on a special part of the sky where the devices would explode. By May, Grapple was ready for the first test.



The Tests

Code Name: Short Granite
Time and Date: 19:37 May 15, 1957 (GMT)
Location: Malden Island
Height: 7680 Feet
Type: Air Drop
Predicted Yield: ~ 1 megaton
Actual Yield: 300 kilotons
Photo courtesy of Dave Lewis; reproduced with permission from Christmas-Island.org
Photo © Dave Lewis, Christmas-Island.org

On May 10 a Valiant bomber delivered the final bomb components for the Short Granite device. It arrived three days late due to severe head winds experienced on the flight from San Francisco to Honolulu. By this time, the firing order had been changed by Aldermaston. Orange Herald (Small) would now be fired before Green Bamboo and Orange Herald (Large) was canceled, either due to the confidence in the experimental devices or the test device itself could not be prepared in time.

Malden Island was the site for the first shot. Due to the unknown nature of the devices to be tested, it was considered safer to conduct the tests on the small, uninhabited island. All of the instruments on the island would be focused on a point in the area 1.5 miles off shore 8,000 feet high.

Image source: TVNZ
Personnel on the HMS Warrior
turn their backs and shield their eyes in preparation for the test

Australian and New Zealand observers arrived on May 11 in time for the operational rehearsal with a high explosive round. The rehearsal included evacuation of all personnel from Malden Island and the withdrawal of the ships to their operational positions. A meteorological conference on May 14 decided that the weather outlook continued to be favorable and later that day the Task Force Commander, Air Vice Marshal Wilfrid Oulton, ordered the initiation of the firing phase. Foreign observers embarked on the HMS Alert, on loan from the Naval Commander-in-Chief, Far East.

Eleven hours before the shot the countdown began. One hour later the Shackleton aircraft prepared for their patrols of the danger area. Eight hours before the shot the Shackletons took off along with low-level and high-level reconnaissance aircraft. The Valiant bomber crew, along with the Canberra 'sniffer' crews, received their final briefings.

At dawn on May 15 the scientists completed the last minute checks of the weapon telemetry systems. At first light a helicopter from the HMS Warrior evacuated the remaining men from Malden Island. By 8:30 AM all scientists were on board the HMS Narvik and HMS Warrior. By 9:30 all ships were at their designated shot time positions and in a state of readiness. All personnel wore protective clothing and were equipped with film badges. Those observing the shot on deck wore anti-flash gear, goggles, and respirators. The Shackletons reported the danger zone was clear, the meteorological situation looked promising and the scientists made their last checks on the bomb before the firing circuits were inserted.

Image source: TVNZ

Two hours before shot time the Valiant took off for Malden Island with its nuclear payload. The Valiant had an hour before drop time when it reached Malden Island and conducted signal checks while circling the perimeter. The bomber was guided in by radar from the HMS Narvik and HMS Warror, which also documented the bomb trajectory.

The Valiant, piloted by Wing Commander K. Hubbard, dropped the nuclear device on its third run over Malden Island at approximately 10:38 AM. The release of the bomb was controlled remotely via the HMS Narvik control desk. Hubbard then maneuvered the bomber into a steep dive away from the falling bomb to reach a safer distance from the explosion. The bomb free-fell for 52 seconds before exploding 418 yards short of its intended zero point.

Cameras at two sites on Malden Island photographed the explosion. The footage would later be used to plot a radius time curve for yield estimations. The cloud remained in the sky for most of the day before drifting away slowly to the east. The noise of the explosion was described as being surprisingly small by observers on the HMS Warrior. Described as sounding like the popping of distant gun-fire, the blast wave was noticeable on both the deck and below and felt as a sudden increase then release of pressure in the ears.

First re-entry on Malden was made by helicopter from the HMS Warrior. Aldermaston scientists on the helicopter considered it safe to approach closer after getting within 5 miles of the island. Old boats were found to be burning, the runway was relatively undamaged and roads in good condition. A pig was found unharmed on the island hiding behind an old vehicle. Radioactive contamination was light and small fires were still burning when the green light was given for land re-entry and permission for the Narvik and Warrior to moor offshore. The first 'sniffer' aircraft entered the cloud one hour after detonation.

The yield was quickly estimated at 300 kilotons (+/- 5 kilotons). It was clear early on that the experimental principle of radiation implosion had worked. Despite this, the yield was still lower then hoped. The results of the explosion resulted in the cancellation of the Green Granite shot since it was highly doubted to be more successful based on the post-Short Granite findings. With the cancellation of Green Granite, a new shot was added to the operation code named Purple Granite.

Short Granite Video
The first sequence in this video shows the Short Granite explosion filmed from a Shackleton aircraft. Malden Island is visible to the left of the forming condensation cloud. Following this sequence is footage filmed from the HMS Narvik showing personnel on deck being instructed to turn around and face the explosion approximately 10 seconds after detonation. All of the personnel observing the test on deck wore anti-flash suits and goggles. Click on the thumbnail image to the left to watch the video.

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Footage source: Colour of War - The ANZACs, 2004
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Code Name: Orange Herald (Small)
Time and Date: 19:41 May 31, 1957 (GMT)
Location: Malden Island
Height: 7360 Feet
Type: Air Drop
Predicted Yield: 500 - 700 kilotons
Actual Yield: 720 kilotons

Following the Short Granite shot, preparations were quickly made for the following Orange Herald (Small) test. It was intended to use some thermonuclear fuel in the device but could be fired as a pure fission weapon if safety problems arose.


Orange Herald (Small) test device

The bomb arrived at Christmas Island, in three separate loads, on May 13. The process of unpacking, dismantling, inspecting, and partially re-assembling took two weeks. Final assembly was done on May 27. RAF and Aldermaston personnel fitted the high explosive assembly around the fissile core and then placed the outside hemispheres with great precision around the whole. During this process, the upper hemisphere stuck while being screwed onto the device by an RAF officer. After two hours of no success in trying to unscrew it, it was decided to hit the hemisphere with a small sledge hammer. The desperate measure worked and work continued. By the end of the day the core, electronics, firing circuits, and telemetry instruments, were installed.

Rehearsal airdrops were conducted, as done prior to the Short Granite shot. Heavy rains and flooding on Christmas Island, coupled with an outbreak of the flu, hindered the preparations. An operational rehearsal was conduced on May 28. The weather conditions improved and the firing date was set for May 31. The firing phase began as it did with the previous shot.

On shot day, the operation went smoothly until an instrument malfunction in the Valiant drop plane resulted in a high speed stall. This stall occurred after the bomb had already been released and disaster was avoided by superb airmanship by the flight crew.

Orange Herald (Small) detonated with a force equivalent to 720 kilotons of TNT. This was a record yield for this type of device. It was unsure if any boosting took place and eventually it was considered negligible.


Code Name: Purple Granite
Time and Date: 19:40 June 19, 1957 (GMT)
Location: Malden Island
Height: 7360 Feet
Type: Air Drop
Predicted Yield: ~300 kilotons
Actual Yield: 200 kilotons
Image source: BCWSW

Purple Granite was the last minute addition to the operation following the Short Granite shot and cancellation of Green Granite I. The device was virtually identical to the Short Granite device. The 'Dick' secondary component was modified with extra Uranium-235 and the outer layer replaced with aluminum. A large improvement over Short Granite was not expected but the test was still worthwhile.

The device was fired on June 19, 1957 and the operation was a complete success. However, the initial estimates of a 200 kiloton yield, smaller then Short Granite, were disappointing.

Purple Granite Video
This video of the Purple Granite explosion was filmed from the Valiant drop plane as it proceeded on its intended escape maneuver following the drop of the thermonuclear device. Clearly visible in this video is Malden Island.

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Footage source: Britain's Cold War Superweapons
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Grapple Aftermath

The results of Operation Grapple were mixed. The yields of the experimental thermonuclear devices were disappointing as a megaton yield was not reached. The American observers were well aware of the disappointment felt by the British. However, much valuable information was learned from the Grapple shots. The Short Granite device worked well and produced a substantial thermonuclear yield. The radiation implosion design was confirmed and valuable data was acquired which would lead to a true hydrogen bomb. The airdrops were conducted with great skill and precision. The entire operation was conducted with admirable safety. Though disappointing, Operation Grapple was by no means a failure.

The tests were hailed by the British government as proof that Britain had indeed mastered the hydrogen bomb. This was inaccurate and the government prevented the publishing of the true nature of the tests by press. While not megaton range weapons, Short Granite and Purple Granite were technically hydrogen bombs since fusion reactions contributed to a substantial amount of their respective yields.

It had been hoped that further hydrogen bomb trials would not be needed after Operation Grapple, however, it had not been a realistic hope. The disappointing results of the Granite shots confirmed that further tests would be needed. Operation Antler, conducted at Maralinga later that year, sought to test a primary device which would be incorporated into the new thermonuclear weapon. Shortly after the tests, preparations were already underway for the next Grapple series, Grapple X.

Grapple Photo Gallery
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